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CRU: Why Steelmakers Should Make Rather Than Buy Metallurgical Coke

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News provided by

CRU

23 Oct, 2019, 08:00 GMT

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LONDON, Oct. 23, 2019 /PRNewswire/ -- It is imperative for carbon steel producers to have secure supply of metallurgical coke to ensure stable and efficient operation of their blast furnaces (BF). Steelmakers also benefit from using coke with consistent technical specifications, namely CSR and ash content in their BFs. For these reasons alone it is prudent for steelmakers to fully control their coke supply by building their own coke ovens, but there are other factors that may impact their coke supply strategy.

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Why steelmakers should make rather than buy metallurgical coke

This Insight explores the patterns of coke plant investment and the financial factors that steelmakers must consider when deciding to invest in making their own coke or sourcing it from the third-party market.

Integrated steelmakers striving to be self-sufficient in coke

CRU has conducted significant primary research on investment into the construction of both brand new and remediated coke capacity over this decade. This includes coke capacity as part of greenfield integrated steel plants and also existing or previously idled coke capacity that has been fully rebuilt and returned to an operating state. Our research identified coke plants were built throughout major steelmaking countries and regions, such as Europe, USA, Japan, South East Asia and Russia, and by large steel companies, such as ArcelorMittal, JSW, JFE, US Steel and MMK. The average size of the coke plants identified was ~1.4 Mt/y – enough coke to support a ~3 Mt/y BF operation – but build capacities increased over the course of the decade.

In terms of capital expenditure, the average capital cost of the coke batteries specifically was ~$270 per tonne of annual coke making capacity (/tACC). We have standardised this figure to include all essential parts and construction costs associated with a typical heat-recovery coke battery, including coke dry quenching (CDQ), as well as auxiliary facilities such as coal storage yards, screening stations and handling systems. In addition to this cost, investments also need to be made in associated facilities, such as by-product recovery plants, which our research suggests costs ~$70 /tACC. This helps to reduce emissions by capturing the gas produced by the coke oven, extracting valuable by-products (such as benzol, coal tar and ammonium sulphate) for sale in the third-party market and purifying the gas for use elsewhere in the steelworks, such as in the sinter plant or BFs.

Read the full story:
https://www.crugroup.com/knowledge-and-insights/insights/2019/why-steelmakers-should-make-rather-than-buy-metallurgical-coke/ 

Read more about CRU: http://bit.ly/About_CRU 

About CRU

CRU offers unrivalled business intelligence on the global metals, mining and fertilizer industries through market analysis, price assessments, consultancy and events.

Since our foundation by Robert Perlman in 1969, we have consistently invested in primary research and robust methodologies, and developed expert teams in key locations worldwide, including in hard-to-reach markets such as China.

CRU employs over 280 experts and has more than 11 offices around the world, in Europe, the Americas, China, Asia and Australia – our office in Beijing opened in 2004 and Singapore in 2018.

When facing critical business decisions, you can rely on our first-hand knowledge to give you a complete view of a commodity market. And you can engage with our experts directly, for the full picture and a personalised response.

CRU – big enough to deliver a high-quality service, small enough to care about all of our customers.

Photo: https://mma.prnewswire.com/media/1015453/CRU_Metallurgical_Coke.jpg

Logo: https://mma.prnewswire.com/media/536199/CRU_Logo.jpg

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